SMT Product Detail

SIPLACE D4i Four-Gantry High-Speed SMT Mounter

The SIPLACE D4i is a four-gantry SMT placement machine built around four 12-nozzle Collect & Place heads. This fixed head arrangement is intended for fast placement of standard SMDs and IC packages, with all four gantries contributing to the machine’s rat

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SIPLACE D4i Four-Gantry High-Speed SMT Mounter
Product Overview

The SIPLACE D4i is a four-gantry SMT placement machine built around four 12-nozzle Collect & Place heads. This fixed head arrangement is intended for fast placement of standard SMDs and IC packages, with all four gantries contributing to the machine’s rated output.

Original SIPLACE specifications list an IPC 9850 placement rate of 57,000 components per hour and a SIPLACE benchmark value of 66,000 components per hour. Camera type, 01005 equipment, conveyor configuration, feeders and nozzle options can vary, so the available machine should be checked against the required production process before quotation.

ASM SIPLACE D4i High-Speed SMT Placement Machine

Four-Gantry Placement Architecture

Each of the D4i’s four gantries carries one 12-nozzle Collect & Place head. During a placement cycle, the head collects multiple components from the feeder area, optically centers and rotates them while moving toward the board, and then places them at the programmed positions.

This architecture gives the D4i a clear production role: it is primarily a high-speed machine for boards containing a substantial number of chips, standard packages and compatible IC components. It is not a general odd-shaped-component platform, since the documented configuration does not include the large-component TwinHead or Pick & Place heads found on some other SIPLACE models.

Machine StructureFour placement gantries
Placement Heads4 × 12-nozzle Collect & Place heads
IPC 9850 Rating57,000 components per hour
SIPLACE Benchmark66,000 components per hour
Theoretical Maximum81,500 components per hour
Reference Placement Accuracy±50 µm at 3σ
Maximum Component Height6 mm
Maximum Component Weight2 g

The theoretical figure represents operation under the most favorable calculated conditions. It should not be used as the expected output of an actual production program. Board layout, component mix, feeder positions, rotations, transport time and equipment condition all influence achievable throughput.

Standard and 01005 Component Configurations

The D4i specification describes two camera configurations for its 12-nozzle head. Camera type 28 covers standard component placement, while camera type 30 extends the minimum component range when the dedicated 01005 package is installed.

Head and Camera ConfigurationMinimum Component SizeMaximum Component SizeReference Component Range
12-Nozzle Head with Camera Type 281.0 × 0.5 mm18.7 × 18.7 mm0402 components through compatible IC, BGA, µBGA, QFP and flip-chip packages
12-Nozzle Head with Camera Type 300.4 × 0.2 mm18.7 × 18.7 mm01005 with the required package, plus compatible IC and advanced packages
Maximum Component Height6 mm
Maximum Component Weight2 g
Programmable Placement Force2.4 N to 5.0 N
X/Y Accuracy±50 µm at 3σ or ±67 µm at 4σ
Angular Accuracy±0.53° at 3σ or ±0.71° at 4σ

01005 capability should not be assumed from the D4i model name alone. The available machine must have the appropriate camera, 01005 package, compatible feeder modules, nozzles and supporting software.

Placement Monitoring and Nozzle Options

The standard placement-head functions include a digital camera, vacuum sensing, force measurement and PCB warpage checking. The camera measures the position of each component on the nozzle so that pickup offsets can be corrected before placement.

Vacuum sensing checks whether the component was picked and released correctly. Force measurement monitors the programmed placement force and helps compensate for pickup-height differences and uneven board surfaces.

Function or OptionPurpose
Digital Head CameraMeasures component position and supports correction before placement
Vacuum SensorChecks component pickup and release
Force MeasurementMonitors placement force and compensates for height differences
PCB Warpage CheckHelps maintain controlled placement on uneven boards
High-Resolution CameraOptional equipment associated with the extended component range
Nozzle ChangersUp to eight may be installed as optional equipment

Single and Flexible Dual Conveyor Options

The SIPLACE D4i was available with a single conveyor or a flexible dual conveyor. In dual-track operation, two boards can be handled synchronously as one common panel or asynchronously, allowing one track to transport a board while the other is being processed.

PCB dimensions depend on the installed conveyor and the presence of wide-board or long-board equipment. The maximum 610 × 508 mm format therefore does not apply to every D4i configuration.

Conveyor ConfigurationReference PCB RangeRequired Setup
Single Conveyor50 × 50 mm to 368 × 460 mmStandard configuration
Single Conveyor, Wide Board50 × 50 mm to 368 × 508 mmWide-board configuration
Single Conveyor, Long and Wide Board50 × 110 mm to 610 × 508 mmLong-board option and wide-board configuration
Flexible Dual Conveyor50 × 50 mm to 368 × 216 mm per reference track formatStandard dual-conveyor configuration
Flexible Dual Conveyor, Long and Wide Board50 × 120 mm to 610 × 242 mmLong-board option and wide-board configuration
Dual Conveyor in Single-Conveyor Mode50 × 50 mm to 368 × 380 mmDual conveyor operated as one transport path
PCB Thickness0.3 to 4.5 mm as standard
Maximum PCB Weight3 kg
Component-Free Handling Edge3 mm
PCB Changeover TimeLess than 2.5 seconds under the specified conditions
Production-Line InterfaceSMEMA or Siemens interface, depending on configuration

Feeder Tables and Offline Changeover

The D4i uses movable component changeover tables that can be prepared at the machine or in a separate setup area. Preparing the next product setup offline reduces the amount of production time required to replace a feeder configuration.

The original platform supports four component changeover tables. Each table provides 12 feeder-module locations, with the final number of 8 mm tape lanes depending on the feeder modules installed.

Component Changeover TablesFour
Module Locations per Table12 locations, each 30 mm wide
Reference Table Changeover TimeLess than one minute
Supported Feeder TypesTape feeders, bulk-case feeders, stick magazines and compatible application-specific modules
Optional Setup VerificationComponent barcode reader and Setup Center functions

Feeder capacity is not the same as the number of feeders included with a used machine. Changeover tables, tape feeders, nozzles and alternative feeding modules should be listed individually in the quotation.

Machine Size and Facility Requirements

Machine LengthApproximately 1,540 to 2,380 mm, depending on extension kits
Width with Changeover TablesApproximately 2,511 mm
Basic Machine WeightApproximately 2,984 kg
Weight with Four Changeover TablesApproximately 3,280 kg
Fully Configured Reference WeightApproximately 3,392 kg
Nominal Apparent Power3.3 kVA
Compressed Air Operating PressureApproximately 5.1 bar
Recommended Room Temperature15°C to 35°C

Supply voltage, machine height, transport height and compressed-air consumption differ by regional version and installed options. These facility requirements should be checked against the identification and configuration of the machine offered.

What to Confirm Before Requesting a Quote

ItemReason for Confirmation
Camera TypeDetermines the minimum component range and whether the extended vision configuration is installed.
01005 Package01005 placement requires dedicated hardware, feeders, nozzles and software.
Conveyor ConfigurationDefines the supported PCB dimensions, track mode and production-line connection.
Wide-Board and Long-Board OptionsThe maximum board formats are only available with the corresponding equipment.
Feeder Tables and FeedersThey may be included with the main machine or supplied separately.
Nozzles and Nozzle ChangersThe installed nozzle equipment must match the intended component range.
Software and Interface VersionShould be checked for existing line integration, programming and traceability requirements.
Machine Condition and Delivery ScopeCurrent photos, included accessories and equipment condition should correspond with the final quotation.

SIPLACE D4i Supply and Quotation

GEEKVALUE can assist with sourcing SIPLACE D4i placement machines according to current availability. Although the four-gantry head architecture is defined by the model, available equipment may differ in camera configuration, conveyor type, feeders, nozzle equipment, software and machine condition.

Send us your PCB dimensions, minimum component size, required output, feeder requirements and destination country. We will confirm the available machine configuration, current photos, included equipment, price and estimated delivery time before quotation.

Frequently Asked Questions

Does every SIPLACE D4i support 01005 placement?

No. The D4i requires the applicable high-resolution camera configuration, dedicated 01005 package, suitable feeder modules, nozzles and software. These items must be verified on the available machine.

Is 81,500 cph the actual production speed?

No. It is the theoretical maximum stated for favorable calculated conditions. The original specification lists 57,000 cph under IPC 9850 conditions and a 66,000 cph SIPLACE benchmark value. Actual board output depends on the production program and operating conditions.

Can the SIPLACE D4i place large connectors or heavy components?

The documented four-head configuration is limited to components up to 18.7 × 18.7 mm, 6 mm high and 2 g. Production requiring large, tall or heavy odd-shaped components normally needs a different placement-head platform.

Are feeders included with the machine?

Not automatically. The machine supports component changeover tables and several feeder-module types, but the actual feeder quantity and included accessories must be confirmed in the quotation.

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