SMT Product Detail

SIPLACE D2i Dual-Gantry Mounter for Flexible SMT Production

The SIPLACE D2i is a dual-gantry SMT placement machine developed for production that combines small-component speed with the flexibility to handle standard SMDs and larger IC packages. Its two gantries can be configured with 12-nozzle or 6-nozzle Collect

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SIPLACE D2i Dual-Gantry Mounter for Flexible SMT Production
Product Overview

The SIPLACE D2i is a dual-gantry SMT placement machine developed for production that combines small-component speed with the flexibility to handle standard SMDs and larger IC packages. Its two gantries can be configured with 12-nozzle or 6-nozzle Collect & Place heads, allowing the machine to be adapted to different component mixes.

Placement output and component capability depend on the installed head combination, cameras, nozzles, conveyor and optional packages. Available machines may also differ in software version, feeder equipment and included accessories. These details are confirmed before quotation.

ASM SIPLACE D2i Pick and Place Machine

Dual-Gantry Placement Architecture

Each SIPLACE D2i gantry carries one Collect & Place head. During a placement cycle, the head collects several components from the stationary feeder area, centers and rotates them while moving toward the PCB, and then places them at the programmed positions.

The D2i does not use a TwinHead or a separate large-component Pick & Place head in the documented configuration. Its production range is defined by three possible combinations of C&P12 and C&P6 heads.

Machine StructureTwo placement gantries
Placement Head Options12-nozzle Collect & Place and 6-nozzle Collect & Place
Maximum IPC 9850 Rating27,200 components per hour
Maximum SIPLACE Benchmark31,000 components per hour
Theoretical Maximum40,500 components per hour
Overall Documented Component Range01005 to 27 × 27 mm, depending on head, camera and optional equipment
Reference Feeder CapacityUp to 90 tracks with 3 × 8 mm S feeder modules

How the Head Combination Changes Performance

A machine equipped with two C&P12 heads provides the highest reference output. A mixed C&P12 and C&P6 configuration sacrifices some chip-placement speed but expands the practical range of IC packages. Two C&P6 heads place greater emphasis on component flexibility.

Head CombinationIPC 9850SIPLACE BenchmarkTheoretical MaximumProduction Focus
2 × C&P1227,200 cph31,000 cph40,500 cphHighest reference output for small and standard components
C&P12 + C&P620,900 cph23,000 cph32,000 cphBalanced speed and component flexibility
2 × C&P616,500 cph19,500 cph23,000 cphMixed production with a greater proportion of larger IC packages

These figures represent different test or calculation conditions. The theoretical value is not the expected output of a normal production program. Actual throughput depends on the PCB layout, component mix, feeder positions, rotations, transport time, program optimization and equipment condition.

C&P12 and C&P6 Head Capabilities

Head ConfigurationReference Component RangeMaximum HeightMaximum WeightReference X/Y Accuracy
C&P12 with Camera Type 280402 to 18.7 × 18.7 mm6 mm2 g±50 µm at 3σ
C&P12 with Camera Type 3001005 with the required package, up to 18.7 × 18.7 mm6 mm2 g±50 µm at 3σ
C&P6 with Camera Type 300201 to 27 × 27 mm8.5 mm5 g±52.5 µm at 3σ
Programmable Placement Force2.4 N to 5.0 N
C&P12 Angular Accuracy±0.53° at 3σ
C&P6 Angular Accuracy±0.225° at 3σ
Supported Package ExamplesStandard chips, SO packages, DRAM, TSOP, QFP, PLCC, BGA, µBGA and compatible flip-chip or bare-die packages

Package geometry, component tolerances, camera type and nozzle selection can reduce the usable range. The documented 27 × 27 mm limit applies to the C&P6 configuration and should not be attributed to a machine fitted only with C&P12 heads.

01005 Placement Requires the Correct Package

The SIPLACE D2i platform was prepared for 01005 placement, but the function is not available from the model name alone. The original specification requires a C&P12 head with a high-resolution Type 30 camera and the optional 01005 package.

The package includes dedicated Type 905 nozzles and components for low-force placement. Compatible 01005 S feeder modules and suitable software are also required. The 2012 specification lists station software 605.03 SP2 and SIPLACE Pro 10 or later for this configuration.

Before selecting a used D2i for 01005 production, the camera, nozzles, feeder modules, software version and installed option status should be checked together.

Single and Flexible Dual Conveyor Options

The D2i was available with a single conveyor or a flexible dual conveyor. In dual-conveyor mode, two PCBs can be processed synchronously as a combined panel or asynchronously, allowing one board to enter the placement area while the other track is being processed.

Conveyor ArrangementStandard PCB RangeMaximum with Required Options
Single Conveyor50 × 50 mm to 460 × 460 mmUp to 610 × 508 mm with long-board and wide-board equipment
Flexible Dual Conveyor50 × 50 mm to 460 × 216 mmUp to 610 × 242 mm with the applicable options
Dual Conveyor in Single-Conveyor Mode50 × 50 mm to 460 × 380 mmUp to 610 × 430 mm with the applicable options
PCB Thickness0.3 to 4.5 mm as standard
Maximum PCB Weight3 kg
Component-Free Handling Edge3 mm
Reference PCB Changeover TimeLess than 2.5 seconds
Production-Line InterfaceSMEMA or Siemens interface, depending on configuration
Flexible Dual-Conveyor ModesSynchronous or asynchronous operation

Maximum board formats require the corresponding conveyor options. The installed track type, fixed rail position, transport direction, conveyor height and interface should be confirmed before integrating the machine into an existing SMT line.

Feeder Capacity and Offline Changeover

The D2i uses two movable component changeover tables. Each table provides up to 15 feeder-module locations and can be prepared outside the machine while production continues.

Component Changeover TablesTwo
Feeder Locations per TableUp to 15 locations
Maximum Reference Capacity90 tracks using 3 × 8 mm S feeder modules
Reference Table Changeover TimeLess than one minute
Supported Feeding MethodsTape feeders, bulk cases, stick magazines, DIP modules and compatible application-specific feeder modules
Optional Setup VerificationBarcode reader and Setup Center functions

The 90-track figure describes maximum platform capacity. It does not mean that the machine is supplied with 90 feeders. Changeover tables, feeder modules, nozzles and special feeding equipment should be listed separately in the quotation.

Digital Vision and Placement Monitoring

The SIPLACE D2i uses digital cameras to recognize component shape, color and position before placement. The system measures the component on the nozzle and corrects pickup offsets before the part is placed.

Vacuum sensors check whether a component has been picked up and released correctly. Force sensors monitor the programmed placement force and compensate for differences in pickup height or uneven PCB surfaces. PCB warpage checking and individual component image records provide additional process information.

Camera type and optional sensors vary by head configuration. The high-resolution camera required for the smallest components should be verified on the available machine.

Machine and Installation Reference

Basic Machine Length1,572 mm
Width with Changeover TablesApproximately 2,285 mm
Basic Machine WeightApproximately 2,192 kg
Weight with Two Changeover TablesApproximately 2,364 kg
Fully Configured Reference WeightApproximately 2,436 kg
Nominal Apparent Power2 to 3 kVA
Operating Air PressureApproximately 5.2 bar

Supply voltage, machine height and air consumption differ according to regional electrical version, conveyor height and installed options. Facility requirements should be confirmed from the identification and configuration of the machine offered.

When the D2i Is a Suitable Choice

The SIPLACE D2i is best suited to production dominated by chips, standard SMDs and medium-size IC packages. A dual C&P12 configuration favors placement output, while a mixed C&P12 and C&P6 arrangement provides a broader package range without moving to a large-component placement platform.

For boards containing heavy connectors, tall components or packages larger than 27 × 27 mm, another machine with a suitable Pick & Place or odd-shaped-component head may be required.

Configuration Details to Confirm Before Quotation

ItemWhy It Must Be Checked
Placement Head CombinationDetermines the reference output and the component range available on the machine.
Component Camera TypeCamera Type 30 is required for the documented smallest-component configurations.
01005 Package01005 production requires dedicated nozzles, feeders, software and supporting equipment.
Conveyor ConfigurationDefines PCB dimensions, track operation and compatibility with adjacent equipment.
Wide-Board and Long-Board OptionsThe maximum PCB formats are only available when the applicable options are installed.
Feeders and Changeover TablesThey may be included with the machine or supplied separately.
Nozzles and Nozzle ChangersThe installed tooling must match the intended component packages.
Software VersionSoftware compatibility affects 01005 capability, programming and line integration.

SIPLACE D2i Supply and Quotation

GEEKVALUE can assist with sourcing SIPLACE D2i placement machines according to current availability. Machines carrying the same model name may have different placement heads, cameras, conveyor systems, feeders, software versions and accessory packages.

Send us your PCB dimensions, smallest and largest components, required output, feeder requirements and destination country. We will confirm the available machine configuration, current photos, condition, included accessories, price and estimated delivery time before quotation.

Frequently Asked Questions

Does every SIPLACE D2i achieve 40,500 cph?

No. The 40,500 cph figure is the theoretical maximum for a machine fitted with two C&P12 heads. The corresponding SIPLACE benchmark is 31,000 cph and the IPC 9850 rating is 27,200 cph.

Does every D2i support 01005 components?

No. The platform is prepared for 01005 placement, but the available machine requires C&P12 heads with the appropriate high-resolution camera, dedicated 01005 package, suitable feeders, nozzles and compatible software.

Can the D2i place components larger than 27 × 27 mm?

The reviewed original specification lists 27 × 27 mm as the maximum documented component size for the C&P6 head. Larger or heavier components normally require a different placement-head platform.

Are 90 feeders included with the machine?

No. The number describes the maximum track capacity when both changeover tables use 3 × 8 mm S feeder modules. The actual feeder quantity and included accessories must be confirmed in the quotation.

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