The ASM 03101402 (Type 34) is a cutting-edge 28-pin GigE camera module engineered for the most demanding SMT vision tasks. Utilizing a Global Shutter CMOS/CCD Sensor, this camera eliminates "Motion Blur" (Rolling Shutter distortion), allowing the machine to capture crystal-clear images of components while the gantry is moving at velocities exceeding $2.5\text{ m/s}$. Its Gigabit Ethernet Interface ensures massive data throughput, allowing for high-resolution inspection of complex BGA ball patterns and microscopic passive components without buffering delays.
GEEKVALUE provides the 03101402 with a focus on Pixel-Level Linearity. We understand that for 03015 or 01005 assembly, every pixel matters. Our cameras are verified for Signal-to-Noise Ratio (SNR) Optimization, ensuring that even under low-contrast lighting, the component edges are detected with sub-pixel precision.
Technical Specifications
Feature | Technical Data |
Product Type | GigE Vision Industrial Camera (Type 34) |
Part Number (P/N) | 03101402 |
Communication Protocol | Gigabit Ethernet (GigE Vision) |
Interface | 28-Pin High-Density Data/Power Interface |
Shutter Type | Global Shutter (Zero Motion Distortion) |
Frame Rate | Optimized for Ultra-High-Speed Recognition Cycles |
Machine Compatibility | SIPLACE X, SX, and TX Platforms |
Strategic Performance Advantages
· Integrated Dynamic Flat-Field Correction (FFC): The 03101402 features hardware-level Shadow Compensation. This ensures that the brightness across the entire field of view is uniform, preventing "Dark Corner" artifacts that can cause the machine to misread the dimensions of large ICs or multi-lead QFPs.
· Ultra-Low Latency Image Transfer: By utilizing a dedicated On-Board FPGA, the Type 34 camera pre-processes raw image data before it even hits the main CPU. This significantly reduces the "Recognition-to-Placement" time window, allowing the machine to maintain its peak CPH even with complex vision algorithms enabled.
· Thermal-Isolated Sensor Housing: To prevent "Thermal Noise" (pixels becoming 'hot' as the gantry heats up), the 03101402 is encased in a Heat-Dissipative Ceramic-Polymer Hybrid Frame. This maintains a constant sensor temperature, ensuring consistent gray-scale values from the first board of the shift to the last.
· EMI-Hardened GigE Circuitry: High-speed gantries are environments filled with electromagnetic noise from linear motors. The 03101402 is designed with Differential Signal Protection, ensuring the GigE data stream remains uncorrupted by neighboring power cables, eliminating "Vision Connection Lost" errors.
The GEEKVALUE Advantage: "Visual Clarity, Total Precision"
1. 360° Total Cost Optimization (TCO)
A degraded camera leads to "Vision Retries" and high "Reject Rates," which are silent profit killers. GEEKVALUE optimizes your TCO by providing 03101402 Cameras with Certified Sensitivity Calibration. By ensuring the camera "sees" correctly the first time, we help you reduce component waste and maximize your machine's first-pass yield.
2. Trusted by 400+ Public Companies
Global leaders in high-density smartphone motherboard assembly and advanced medical imaging PCBA trust GEEKVALUE for their vision system reliability. Our 03101402 cameras are the standard choice for listed companies that require "Zero-Defect Vision Integrity" on their high-speed TX and SX lines.
3. Optimized for TX/SX Vision Architecture
GEEKVALUE’s 03101402 is factory-matched to the SIPLACE Vision Software version 7xx and above. We ensure that the camera's "Electronic Signature" is recognized instantly by the machine OS, allowing for a "Plug-and-Play" replacement that requires minimal software re-mapping.
Frequently Asked Questions (FAQ)
Q1: What are the signs that a 03101402 camera needs replacement?
Common indicators include "Vision Timeout" alarms, grainy or "noisy" images in the maintenance view, or a sudden increase in recognition errors for specific component types (especially shiny components like BGAs). If you see "Vertical Lines" in the image, the sensor has likely reached its end-of-life.
Q2: Can I swap a Type 34 camera with an older Type 30 camera?
NO. The 03101402 uses a specific GigE communication protocol and a 28-pin interface that is not backward compatible with the older analog or FireWire-based camera systems used on legacy platforms.
Q3: How do I clean the sensor window of the 03101402?
Use only Compressed Ionized Air to remove dust. If there is oil residue, use an optical-grade swab with anhydrous isopropanol. Never touch the glass with bare fingers, as skin oils can permanently etch the anti-reflective coating.
Q4: Is calibration required after installation?
Yes. After installing a new 03101402, you must perform a "Camera Geometry Calibration" and "Brightness Normalization." This ensures the software accurately translates pixel coordinates into physical $(\text{X, Y})$ millimeter coordinates.